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 You are here:  Home  Products  Hardware  Network Interfaces
 I/O Controllers - Network I/O interfaces

The I/O Controllers allow remote control of digital inputs, outputs and a RS232/485 serial port over Ethernet.
Two boxes can be connected to each other thus prolonging the inputs, outputs and serial line over Ethernet (box-to-box mode).

Typical applications

RS-232 connection and 8 + 8 digital I/O signals via Ethernet network
If you need to connect digital signaling (possibly together with RS-232), then I/O Controller is what you need. You can see a block diagram of such a connection (Box-2-Box mode) in the picture below.

RS-232 connection and 8 + 8 digital I/O signals via Ethernet network

Both I/O Controllers are in the TCP Client/Server mode, connection is initialized by the one which needs to transfer new data on it's inputs. If you use the "Keep Connection" function, the connection is held up by sending the NVT NOP (No Operation) packet every 10 seconds. If this packet is not received for longer than 50 seconds, the connection is closed and will be opened again once the network connection is ready. In case of a power failure, you need to define a default state of the output register, which will be set when the power is restored. This state remains unchanged, until the I/O Controller connects to the other side and synchronizes it's outputs with the other side's inputs.

RS-232 and I/O pin control via Ethernet network
This case is similar to the one above, but the I/O Controller sends data to a computer instead of another I/O Controller. You can connect more computers to one I/O Controller, but only one can communicate at a same time. For security reasons it might be useful to define an IP address range which will be accepted by the I/O controller.

RS-232 and I/O pin control via Ethernet network

Typically you can communicate with a program running on your computer (for testing purposes you can use the "Test mode" in Hercules software) which directly supports NVT communication with digital inputs/outputs.

RoHS Compliant Click to enlarge


System Topology

Here you can see a typical I/O Controller system wiring and protocols.

System Topology

  • TCP/IP Server   [Client -> Server]
    The I/O Controller waits as a TCP server until any side (PC or server) opens a TCP connection. When the connection is established, the internal buffered data is sent and then the device allows communication as a standard "terminal server".
    The digital I/O can be controlled over a M2M (Machine to Machine) protocol using the extended RFC2217, but only if NVT support is enabled.
  • TCP/IP Client/Server    [Server <- Client]
    The I/O Controller receives serial port data into its internal buffer and tries to send them to the server. It will try to open a connection to the preset IP address and port. If the attempt was unsuccessful, it waits for a second in the TCP Server mode and then tries to open the connection again.
    The digital I/O can be controlled over a M2M (Machine to Machine) protocol using the extended RFC2217, but only if NVT support is enabled.
  • UDP/IP
    The data is transferred in UDP packets, with no delivery notification. The device uses a sophisticated "Packetizer", which allows various conditions of what can and what cannot be send from the serial line to Ethernet.
    The remote ethernet I/O (digital inputs and outputs) cannot be controlled in the UDP mode.
  • VSP (Virtual Serial Port)
    You have a HW VSP software which creates a virtual COM port under Windows OS, so that the device acts like it's connected directly to your PC, though it's a virtual remote port. If the buffer is enabled and the TCP connection is not available, the data is stored into the internal buffer memory.
    The remote ethernet I/O can be controlled from the HW VSP software in the "Binary I/O", tab, if the NVT support is enabled.

For further information about these products please visit the HW Group web site: www.hw-group.com

Applications
Remote control of digital I/Os
Remote COMs over the Ethernet
UPS control
Features
  I/O Controller PL HWg-ER02a HWg-ER84a HWg-ER88a
  I/O Controller PL HWg-ER02a HWg-ER84a HWg-ER88a
Power 8-24Vdc 200mA 12-30Vdc 150mA 8-24Vdc 250mA
RS232 I/F Baud rates: from 50 to 115.2KBd
Data bits: 7, 8, 9
Parity: None/Odd/Even/Mark/Space
Stop bits: 1, 2
Data flow control: XON/XOFF, CTS/RTS, none
Connector: DB9M
RS485 I/F Shared w/RS232
Connector: DB9M pins 1, 9
Data buffer 740 bytes
Ethernet I/F 10 Base-T RJ45 10 Base-T/100Base-Tx RJ45 10 Base-T RJ45
Supported protocols ARP, TCP, NVT TCP/IP, UDP/IP, ARP, NVT, RFC2217 TCP/IP, UDP/IP, Telnet, RFC2217
Status indicators Power, Link & Activity Power, Link & Activity, RxD/TxD, RS485, Out Power, Link/Setup, RxD/TxD, RS485, I/O
Digital Inputs 8
(Optocoupled 5-20Vdc PNP)
None 8
(Optocoupled 5-20Vdc PNP)
Digital Outputs 8
(Open collector)
2
(250V/16A Relays)
4
(50V/1A Relays)
8
(5V/0.5A Open collector)
Environment Operating temperature: from 5 to 50 °C from -5 to 50 °C from -10 to 60 °C
Storage temperature: from -10 to 85 °C from -5 to 75 °C  
Relative humidity: from 5 to 95% from 5 to 95% from 10 to 80%
Dimensions 145x100x39mm 140x90x40mm
Weight 0.2Kg 0.25Kg
Approvals CEI EN55022
CEI EN55024
CEI EN60950
Warranty 2 years
 
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  Code Description
Quote request To make order you must be logged   HWPER02A 600334 IP Relay ER02a [HWGroup]
Accessories NOT included
Quote request To make order you must be logged   HWPER84A 600347 I/O Controller ER84a [HWGroup] New or updated
Accessories NOT included
Quote request To make order you must be logged   HWPER88A 600354 I/O Controller ER88a [HWGroup] New or updated
Accessories NOT included
Quote request To make order you must be logged   HWPIOCONTR 600291 I/O Controller PL [HWGroup]
Accessories NOT included
Accessories
  Code Description
Quote request To make order you must be logged   CBL058*300 RS232 modem cable DB9F/DB9M (1.8mt) [Various]
Quote request To make order you must be logged   PSP004*000 Power Supply adapter 110-240Vac 3-12Vdc (1.5A) [Various]
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